Associate Professor Thomas Sakoulas
State University of New York at Oneonta : Art Department
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Professor Thomas Sakoulas
State University of New York at Oneonta : Art : Courses

Making a Face Mold with Algiform

This process can be a lot of fun and very rewarding.
I use algiform because it is an easy material to mix, it picks-up great skin detail, and sets fast (about 5-8 minutes).

If you are making a face mold for the first time, make sure you have a helping hand, that the model is comfortable and informed of all the steps of the process. Gather all your materials and do not begin applying the algiform until everyone and everything is ready.

Once you start, make speed of application and the comfort of the model the highest priority. The whole process should be done in about 15-20 minutes.

Make sure the model has a clear breathing passage. Straws wrapped in cotton can be carefully inserted in the nose. I usually cut them in half so I don't hit them accidentally as I apply the molding material. A tube between the lips can also be used for breathing, but it will distort the mouth. If you are careful you can work around the nose without blocking it.

Use warm water to mix the algiform (the paste will be more pleasant for the model)
Use warm water for the plaster "mother mold" to accelerate the setting time.
Do not trap any hair in the algiform or the plaster (use a thin coat of vaseline for eyebrows). You do not need to add vaseline to the eyelashes. If your mold is to cover the head, you should cover the hair with a swim cap, and use a heavy coat of vaseline on any hair that is going to be covered by the mold.

Algiform has a very short shelf life. It will dry out and become very brittle within a day, so you should pour the cast within a few hours of the completion of the mold. Wrapping the Algiform in a wet towel and inside a ziploc bag will extend its usefulness but not by much.



1 - Make the Flexible mold.


Make sure the model is Comfortable, and work as fast as possible to minimize discomfort. Use a thin coat of vaseline on the eye brows.
Apply the Algiform on the entire face.
Make sure you do not cover the nose (humans do need to breath)
It is best to cover the eyes and mouth first while the algiform is still fluid.
finish by covering every part of the face (except the nose!)
wait a few minutes to make sure the mold begins to set
2 - Make a Mother Mold.

Apply medical gauzes with plaster on top of the algiform. The hardened plaster will allow the flexible mold to keep its form. If you don't have medical gauzes you can use thin strips of cheesecloth dipped in wet plaster
Wait until the plaster begins to set.
Pull the flexible mold and the mother mold carefully. (Make sure no hair has been trapped in the material)
The model (Vanessa) and the mold.
3 - Make the Cast.

Prepare for the cast. You need the mold, a tool of some sort, a container and...
...some medical gauzes cut into little strips.
Pour water into container
Pour plaster in container until water is saturated with plaster particles. (the dry-cracking surface is a clue that the mixture is ready to mix)
Cover the mold with a thin coat of plaster and back it up with the overlapping bandages for strength.

 

The Finished Face Plaster Casts








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